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Lubricant & You: Part 2

Part Two: Previously, we talked about some of the basics of choosing the correct oil for your Torsen differential. Now, can get into a little bit more depth. You may recall that that the Torsen® will operate in whatever oil makes your ring gear happy. However, that is not to say that all oils are equivalent in the eyes of your differential – they’re not. There are a lot of quality aftermarket lubricants out there with a lot of fans that will swear by using them. And that’s great. But be wary of off brand products that you’ve never heard of, or don’t meet some sort of SAE standard. So, again, that’s great, so what would we recommend?

Unfortunately, we aren’t in a position to effectively compare multiple brands of lubricant. It would certainly be interesting to study. Imagine conducting a secret, blind taste test of all the popular brands (Brand-RL, Brand-RP, Brand-Am, Brand-M1, etc) in our lab, and comparing the results. The results would probably be fascinating.  But a test like that has a lot of variables and takes a lot of time.  In the end, it would still only offer a slice of what factors are important.

Such a comparison would only tell us what offers the “best” differential performance. It would say nothing about secondary effects on the rest of the axle or transmission system. So, it isn’t a real practical endeavor. Most of the testing that we conduct is with oil provided by our OEM customer, for use with their product. I should point out that OE manufacturers conduct extensive testing, using their preferred lube. They validate the entire system with that oil. This should not be overlooked, as the testing is typically quite rigorous.  It is, however, a point that a lot of people miss.

For our own R&D work, we use Chevron Supreme LS 80W90 as a “house” oil. That leads me to another point. While a differential like the Torsen Type-2 is happy in whatever good quality oil that you may choose, oil weight (viscosity) comes into play with regards to performance. As I stated earlier, Torsen works by generating internal friction. So, logically, if different oil blends have different frictional properties, that mean they have different influences on the differential’s behavior.

Essentially, the heavier, thicker, or more viscous that the oil is, the better it lubricates (generally).  It leaves a heavier film adhered to the surfaces being lubricated. This reduces friction. But, that means that a differential operating in 75W-140 oil will have fractionally less locking effect than the same unit operating in 75W-90.  This difference is not night and day – the changes are subtle. But if you’re fine-tuning a race car, it does offer one more knob that you can turn. By the same token, lubricant formulation and additives used have a similar bearing on the matter.

Generally, synthetic lubricants have lower friction properties than conventional, non-synthetic oils do. Synthetic lube may still be preferable if the duty is severe or high temperatures are a concern. Synthetics typically offer superior performance in those areas due to a more durable molecular structure. The overall friction properties of the lubricant are also influenced by additives and modifiers blended in. Clutch type differentials typically need these modifiers. They help to even out the transition from static to dynamic coefficients of friction between the clutch plates. This, in turn, smooths out their operation and reduces chatter. However, it also means that they may slightly lower the overall differential locking performance as well.

Lubricants sold as “limited slip oils” have these additives premixed in. Be aware of this when making a selection. For OEM applications, the validation testing that I referred to above includes extensive vehicle handling and chassis dynamic tests. Consequently, the OEM oil (and differential performance) is matched to the intended handling behavior for that car. So, where does that  leave us? Quite simply, here: use a good quality product, one that meets the needs of your ring & pinion gearing. Beyond that, think about what your specific needs are and choose accordingly.

Torsen® at SEMA 2016

Las Vegas, NV – JTEKT Torsen North America, Inc. will be displaying at the SEMA show in Las Vegas this fall. SEMA, the premier trade show for specialty equipment and aftermarket components for vehicles, runs from November 1st through the 4th of this year at the Las Vegas Convention Center. You will be able to find Torsen® Differentials in booth #35197.  We’ll be upstairs in the South Hall, so stop by and see what’s new! More information about the show is available at www.semashow.com.

OLYMPUS DIGITAL CAMERA

OLYMPUS DIGITAL CAMERA

Lubricant & You: Part 1

Part One: Perhaps the most common question we hear, here at Torsen® Intergalactic Central, is “what oil do you recommend?” It seems simple enough, right? Well, not so fast there, pal – it’s not a black and white matter. You may have heard that oil is your engine’s life blood; for all the geared systems within an automobile that is also true. Typically, the differential shares its lubricant with other components. In a rear axle, that includes the ring & pinion set as well as the axle bearings.  For a front wheel drive transaxle, however, that also includes the entire transmission system.  This entails the gears, the bearings, the syncros, everything.  The catch is that a limited slip differential – like Torsen – works by creating friction. On purpose. So, you have to balance proper lubrication with allowing the differential to do its job. That means a trade-off.

In reality, a limited slip differential is the only (oil-lubricated) component within a vehicle that intentionally produces friction. Friction within the differential is what gives it resistance to wheel slip.  And, as previously noted, the ability to transfer torque in an advantageous way. So, choosing a type of oil that has minimal reduction of friction is the obvious answer, right? Yet, the differential is spinning on bearings within the axle.  That whole system uses the same oil, including the final drive gearing.  It all needs proper lubrication to survive. Gear life directly depends on proper lubrication.  Lubrication also has a direct impact on other factors, like fuel economy. This is why lube choice is tricky – and why vehicle manufacturers spend a lot time testing, both for performance and for durability.

In truth, a Torsen differential typically isn’t that fussy about which lubricant you choose – within reason. A Type-2 or T-2R model will operate in really any common lubricant, ranging from ATF to heavy weight gear oil. On the other hand, if you happen to be using a Type-1 differential, you need to a little more choosy.  The crossed-axis gear mesh of Invex™ gearing requires the use of oil with high-pressure additives. This means they need gear oil with a GL-5 rating. But even that isn’t too difficult.  Hypoid ring & pinion gears have the same need, so almost all normal axle lubricants are up to the challenge. But be sure to look for the rating on the bottle anyway.

Because the ring & pinion final drive gearing are constantly running, they are a lot fussier regarding proper lubrication. So, your best bet is to seek out the recommendation of the ring & pinion manufacturer. If your car came with a Torsen from the factory, then you can find that information in your owner’s manual. Or, if you’ve installed a different gear set or changed ratios, go back to the supplier or manufacturer of the gearing you used. Most are very specific about what fluids should be used during break-in and normal operation of their gears. But either way, if the lube is suitable for your final drive gearing, the Torsen will be happy as well.

New Website Launch

Welcome!

Hey, welcome to the new Torsen® website – the new home of JTEKT Torsen North America, Inc. online.  Thanks for stopping by.  Here, you can find the latest tech information, learn what makes helical gear differentials unique, find out what manufacturers use Torsen during OEM production, and browse aftermarket applications in our store.  Submit technical questions, share pictures of your Torsen-equipped ride with us, and hear about the latest Torsen news.  We plan to update this blog with information about the latest products, technical discussions, updates on where to catch up with us (like at the SEMA show), and whatever else seems helpful.  So take a look around, let us know what you think!

Availability of Torsen® Differential for Ranger Dana 35

Rochester, NY – JTEKT Torsen North America, Inc. is pleased to announce that the Torsen® Type-2 differential for the Ford Ranger & Explorer version of the Dana 35 axle is back in stock and available for purchase. This differential, which fits the unique axle specific to the 4WD & AWD models of 1995-2001 Ford Explorer, 1997-2011 Ford Ranger, 1995-2001 Mercury Mountaineer and 1997-2009 Mazda B-series truck. The Torsen part number for this unit is 975420-0207B.

This unit was first developed to support Ford’s Best in the Desert race teams, way back in 2002.  It was used by several teams, including Rob MacCachren & Steve Olliges, as well as the LASD team.  Having a Torsen in the front axle also made a great compliment to the factory Torsen Type-2 that is used in the rear end of the late Ranger FX4 Level-2.

 

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Rob MacCachren was one of the first users of the Torsen front for Ranger

Car & Driver Magazine Compares Center Differentials

The July 2016 issue of Car & Driver Magazine contains a feature article, titled Four on the Floor: All-Wheel-Drive Systems Explained. This article discusses and compares different technologies that are used in AWD system center differentials, in which Torsen® is highlighted and discussed. Author Josh Jaquot consulted with JTEKT Torsen in Rochester prior to writing the piece. The article can also be read on their website.

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2017 Raptor Video Showcases Torsen®

Dearborn, MI – A new video, titled The Devil is in the Details, posted to Ford’s website features the Torsen® Type-2 differential. The video, which highlights the available technology and hardware that will make the 2017 F-150 Raptor standout off road, cuts away various portions of the truck so that the components being explained are visible to the viewer. Torsen is featured starting at 1:13 running time. Spokesman Denis Leary calls the Torsen “just what the doctor ordered” for enhancing off-road traction. The Torsen Type-2 front differential is an optional part on the new Raptor, but is expected to have a high take-rate.

View the video here